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Two-Channel DC Power Supply

A custom bench supply with a variable 0.5–27 V channel and regulated +5 V channel, designed, simulated, assembled, and packaged for lab use.

LM317TLM7805BD1392N3055Proteus

Finished custom two-channel DC power supply

Overview

The project converts isolated transformer AC to stable DC outputs for laboratory electronics. A variable channel combines bridge rectification, 4700 μF filtering, LM317T regulation, and a transistor current-boost stage; a separate LM7805 stage provides fixed +5 V.

Design highlights

The variable channel uses a center-tapped 12-0-12 V transformer and a full bridge rectifier. Its practical output range is 0.5–27 V. Parallel 2N3055 pass transistors and 1 Ω emitter resistors improve current sharing and thermal stability.

The fixed channel starts from 12 Vrms, smooths the rectified voltage with a 4700 μF capacitor, and regulates it to +5 V at 0.5 A. Heat sinks support safe linear-regulator operation.

Build & packaging

After simulation and breadboard testing, the supply was packaged in a custom molded PVC enclosure. The front panel includes banana terminals, USB outputs, controls, a voltmeter/ammeter module, ventilation, and a carry handle.

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